Due to the fundamental nature of quality shampoo, a specialized plant is a must. The Shampoo Manufacturing Plant offers mixing, emulsification, homogenization, thermoregulation, cooling, filling, and packaging under stringent quality conditions.
Shampoo Manufacturing Plant Video
Clean and Efficient Manufacturing
This Shampoo Manufacturing Plant is made of stainless steel (SS 304 or SS 316) and is designed for long term use keeping GMP practices in mind. This plant makes for a clean environment, so that all the shampoos produced are both safe and effective.
The plant employs modular process skids, which are self-contained units that make it easier to transport and interconnect process systems. In conjunction with site upgrades, Skids facilitates parallel construction that allows off-site fabrication. This is faster, less complex, more cost-effective, and has less downtime impact for the customer.
Process
This is how Shampoo Manufacturing Plant works for the quality and consistency of products:
Prepping: Start with deionized water, Next, add surfactants, foam boosters, thickeners, conditioners, preservatives, and fragrances.
Mixing and Blending: Warm the mixture to meld the ingredients. By using mixing vessels equipped with agitations. Cool before adding heat-sensitive ingredients.
Quality Control: pH, viscosity, and microbial contamination testing takes place. Make changes where needed to keep standards.
Filling and Packaging: Approved shampoo moves to one of the filling machines. The shampoo is then filled, sealed in containers, labeled, and packaged for delivery.
Above mentioned steps ensure the quality of products meet the industry demands by the Shampoo Manufacturing Plant.
Highly Customizable and Easy to Use
The plant can accommodate small, medium, and large production lots, as well as different formulations.
Mixers can be adjusted for mixing speeds, temperatures, and more, to meet specific product needs. Data analysis tools and models help predict maintenance schedules and optimize energy efficiency, reducing waste and overall costs while ensuring high-quality output.
Key Features of Shampoo Manufacturing Plant
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This stainless steel construction offers GMP compliance for a contamination-free environment.
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Portable equipment assemblies for a selective and productive factory design and growth.
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Enables advanced mixing and homogenization systems for uniform product consistency.
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Automated control systems: Enable accurate observation and regulation of production parameters.
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Quality control measures integrated at every stage ensure products meet strict quality standards at every stage of the manufacturing process.
Technical Specifications of Shampoo Manufacturing Plant
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Capacity |
200–20,000 liters per batch (configuration dependent) |
| Material |
Stainless-steel (SS 304 or SS 316) |
|
Mixing System |
Agitators and homogenizers (variable speed) |
| Heating/Cooling System |
Jacketed vessels with precise control over the range. |
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Control System |
Digital open-loop controller based on PLC with ability to monitor & control the process in real time. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The Shampoo Manufacturing Plant comes with modern features and meets all GMP standards to make high-quality shampoo products. Such a facility improves production efficiency and also ensures adherence to industry regulations, which is what consumers expect in terms of quality and safety.