Looking for a reliable vial packaging solution? Check out our versatile vial packaging machine. They meticulously blend precision and agility. Besides, they could be an excellent choice for pharmaceuticals, cosmetics, and chemicals manufacturers. Our cutting-edge products can handle vials of various sizes — from 2ml to 250ml. Pulse, our machines can pack liquids and powders. Whether you are working with sterile injectable products or small-scale cosmetic vials – our robust packaging solutions efficiently meet all your needs.
VIAL LIQUID FILLING MACHINE VIDEO
VIAL POWDER FILLING MACHINE VIDEO
How Does It Work?
Indeed, vial packaging is a complex process. It involves multiple stages. All these stages cross-verify whether or not the vials are safely packaged.
Our vial packaging machines are automated. We optimize them for high-volume production lines. The process typically involves these stages:
- Vial Cleaning: It starts with vial cleaning. Automatic vial washing machines remove impurities and sterilize the containers. These washed vials then go to the Vial Filling Machines. There, adequate amounts of liquids/powders are dispensed. Our advanced machines use peristaltic pumps to guarantee accurate filling.
- Sealing: Once the vials are filled, they’re are sealed securely. This step helps keep the contents uncontaminated during transit and storage.
- Labeling: Finally, the vials are labeled using automatic vial labeling machines. At this stage, each vial is clearly marked with the required information. Now, they’re ready to hit the market.
We equip our packaging systems with PLC controls. They seamlessly automate operations. And you can count on them for large-scale production.
Top-of-the-Line Features, Extraordinary Outputs
Our vial packaging machines have several cutting-edge features. We’ve thoughtfully designed them so that they can easily meet even the most rigid packaging needs.
- Versatility in Vial Sizes: Our machines can handle different sizes. They can pack vials of 2ml to 250ml.
- High-Speed Automation: These automated systems make production faster. However, that doesn’t force you to compromise on accuracy.
- Accurate Filling Mechanisms: Peristaltic pumps and other advanced technologies guarantee precise filling. This eventually helps reduce waste.
- Sterilization and Cleaning: The advanced washing mechanism cleans and sterilizes the vials before they enter the filling stage.
- Sealing and Labeling: Our machines securely seal the vials and apply labels once the vials are filled. This makes the entire process fully automated.
- User-Friendly Interface: The machines feature easy-to-operate PLC controls. Such controls let operators monitor and adjust the system easily.
- International Standard Compliance: We’ve made our machines ready to comply with all relevant international packaging standards. So, you can bet on safety and quality.
Switch to Automation, Enjoy Precision
Our vial packaging machines are reliable and efficient. They use cutting-edge technology. We’ve designed these tools to meet the needs of various industries. They guarantee precise packaging and give unparalleled flexibility. From sterile pharmaceuticals to sensitive cosmetic products – our machines pack all vials consistently.
Besides robust performance, we pride ourselves on providing excellent customer support. We are the best choice if you want your vial packaging solutions to be efficient, high-quality, and durable. Drop an inquiry now!
Technical Specification of Vial Packaging Machine
| Model | ALVF-40 | ALVF-80 | ALVF-120 | ALVF – 250 |
| Filling Heads | Two | Four | Eight | Twelve |
| Production Rate | Up to 40 Vials/Minute | Up to 80 Vials/Minute | Up to 150 Vials/Minute | Up to 250 Vials/Minute |
| Input Specification | ||||
| Vial Diameter | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm |
| Vial Height | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm |
| Filling Precision | ±1% | ±1% | ±1% | ±1% |
| Power Required | 1 H.P. | 1.5 H.P. | 2 H.P. | 2 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz |
| Overall Dimension | 2050mm (L) x 850mm (W) x 1700mm (H) | 2200mm (L) x 850mm (W) x 1700mm (H) | 3000mm (L) x 945mm (W) x 1700mm (H) | 3500mm (L) x 945mm (W) x 1700mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of Vial Packaging Machine
What types of products can be handled by Adinath’s Vial Packaging Machine?
The machine is versatile and suitable for sterile injectable liquids, powders, and other formulations in glass vials. It serves pharmaceutical manufacturers, CDMOs, biotech companies, and also supports cosmetics and chemical industries, handling a wide range of vial sizes from small cosmetic vials to larger injectable ones.
What are the key features and benefits of the Vial Packaging Machine?
Key features include high-precision filling (±1% accuracy) with SS 316L components, peristaltic or piston pumps, compact monobloc design, GMP compliance, and support for various production speeds. Benefits include reduced manual labor, consistent quality, minimal downtime, quick changeovers for different vial sizes, and reliable performance for high-volume sterile production.
What production capacities are available?
Adinath offers models with varying outputs:
- ALVF-40: Up to 40 vials/minute (2 heads)
- ALVF-80: Up to 80 vials/minute (4 heads)
- ALVF-120: Up to 150 vials/minute (8 heads)
- ALVF-250: Up to 250 vials/minute (12 heads)
Vial diameters range from 15mm to 70mm and heights from 25mm to 140mm
How does the Vial Packaging process work?
The process generally starts with automatic vial cleaning and sterilization, followed by precise filling (liquids via pumps or powders), rubber stoppering, capping/sealing, and labeling. Vials move via conveyor and starwheels for seamless integration. The system ensures sterility, accuracy, and efficiency throughout the line.