The pharmaceutical and medical device industries must use sterilization to destroy contaminants and microorganisms. The Super Heated Water Spray Sterilizer employs high-pressure, superheated water sprays that allow even heat distribution, and effectively kills bacteria, spores, and pathogens. It is perfect for heat-sensitive liquids, sealed containers, and glassware, offering rapid sterilization without damaging products.
Designed for Precision and Compliance
The Super Heated Water Spray Sterilizer is highly durable, corrosion-resistant, and hygienic. It follows the Good Manufacturing Practices (GMP) making it sterile and standardized for pharmaceutical and health care applications.
Its closed-in form also shields against contamination. Automated temperature presets and high-efficiency filters boost reliability. It offers consistent sterilization cycles and minimizes operational errors and risks with precision-engineered components.
How It Works?
The Super Heated Water Spray Sterilizer is an automated uniform sterilization process:
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Loading: Products are loaded in sealed containers, vials or ampoules.
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Preheating: To ensure that heating is done evenly, superheated water spray is used to preheat the chamber.
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Sterilization: Pressurized water sprays at high temperatures (121-134°C) eliminate contaminants.
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Cooling: This prevents thermal shock and maintains the quality of products.
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Drying & Unloading: Excess moisture is removed before sterilized items are unloaded.
This method guarantees total heat penetration, which is especially suitable for liquid-filled products.
Tailored, Flexible Options
The Super Heated Water Spray Sterilizer is compatible with all types of rigid and flexible packaging, including glass vials, plastic bottles, ampoules, and pouches. Based on the particular needs for the product, operators can adjust temperature, pressure, and sterilization cycle duration.
These advanced features ensure real-time temperature control, automatic cycle referencing, and 24/7 compliance monitoring. They are important since they ensure that sterilization parameter control is maintained at levels compliant with industry-wide quality standards.
Simple to Use and Energy Efficient
An easy-to-use PLC-based touchscreen interface enables operators to monitor and adjust sterilization cycles. The noise generated by the Super Heated Water Spray Sterilizer is very minimal thereby improving the work environment. Its water recirculation system minimizes energy usage, improving cost-efficiency.
Other features include automatic alarms signaling completion of cycles, data logging for compliance with regulations, and remote diagnostic capabilities.
Key Features of Super Heated Water Spray Sterilizer
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Stainless steel format, laid out following GMP for contamination-free sterilization
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Spray pressurized water provides even heat distribution
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Per-product cycle-specific configurations
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Integrated cooling system to avoid thermal shock
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PLC touchscreen controls make it easy to operate and monitor
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Cycle validation at real-time + automated logging of data
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High-speed operation with minimal use of water and energy
Technical Specification of Super Heated Water Spray Sterilizer
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Sterilization Temperature |
121 – 134 °C |
| Chamber Volume |
Adjustable (varies by model) |
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Cycle Time |
30 – 90 minutes (depending on load and settings) |
| Compatible materials |
glass, plastic, metal containers |
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Control System |
PLC-based, Digital Display |
| Cooling system |
Water recirculation or triangulation to an outside chiller |
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Power Supply |
3-phase — 415V 50Hz |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The Super Heated Water Spray Sterilizer is an effective and reliable sterilization method for pharmaceutical and healthcare manufacturers. A must-have for any production facility, with its verification to ensure compliance, it maintains consistent sterilization.