Rapid Mixer Granulator

Rapid Mixer Granulator

Rapid Mixer Granulator (High shear mixer) including pharma rmg machine is designed to achieve in reducing processing time, more homogenous mixing consistent granules at lower operating cost and above all maintaining improved hygienic compliant to cGMP norm. All contact parts are made from Stainless Steel 316L or FDA approved materials for cGMP compliance.

Rapid Mixer and Granulator designed for optimum performance. cGMP complaint with special attention given to clearing Validation. Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections. Being a rapid mixer granulator manufacturer we take care every minute steps to fabricate quality equipment with sturdyness.

Design of Rapid Mixer Granulator

  • Dome shaped bowl, which directs loose particles into whirling motion with help of impeller.
  • Inclination of the mixing blades accelerates rising and tumbling motion of the product.
  • Especially design chopper blades driven at high speed gives fast & even granulation.
  • Dome shape for the easy accessibility in cleaning the side

Exclusive Features of Rapid Mixer Granulator

  • Better Productivity & short mixing granulation time.
  • Uniform mixing & granulation.
  • Bowl shape design to have no dead spaces.
  • Less handling, more hygienic.
  • Meets cGMP & FDA Norms.
  • Contact parts are SS 316/316L.
  • IQ/OQ documentation can be provided.
  • PLC system with Graphical User Interface can be offered.

 

Working Principle of Rapid Mixer Granulator

Rapid Mixer Granulator working principles are based on two decisive factors essential for the intimate mixing system.

  • Spinning close to bottom of mixing bowl.
  • The impeller sets the entire mixture in whirling rising

Tumbling motion ensuring a quick & even distribution of all dry components. This leads to an even distribution of all dry components & an even wetting of every granule. The large lumps occurred during wet mixing are broken up, by the strategically acted chopping tool rotating at 1440/2880 RPM.

The mixture can be discharged with the impeller running through outlet located on the side of the mixing bowl flush to the bottom. Easy accessibility for cleaning is guaranteed by the low profile. The mixing tool is easily removed from the drive shaft providing an unobstructed mixing area which may be cleaned very easily.

 

Control Systems

  • Manual Control – Process Timer for Main Motor & Chopper. AMP Meter for Main Motor of chopper.        On/Off Push Button.
  • Auto Control – PLC based with touch Screen and password level to feed the parameter of process for Wet / Dry Granulation.
  • Pre stored process parameter will help to achieve consistent product quality.
  • MMI (Touch Screen) for visualization of machine of specific process condition and data.
  • PLC indicates: Visualization of Machine process condition & date. Alarm Signal & Fault Message.
  • SCADA package (optional)

 

Optional Features in Rapid Mixer Granulator

  • Flame Proof Motors & operating panel.
  • Jacketed bowl for heating & cooling.
  • Binder solution adding/spraying device.
  • Cleaning in place (CIP) in built.
  • IPC Lifter or Vacuum loading system for dust free material charging.
  • Variable frequency drive for speed variation.

 

DOCUMENTS & SERVICES:

 Complete set of documentation support in terms of DQ/ IQ/ OQ/ FAT/ SAT.

We provide necessary support for installation commissioning and start-up of the machine at site.

 

Technical Specification of Rapid Mixer Granulator

Model

RMG 10

RMG 25

RMG 100

RMG 150

RMG 250

RMG 400

RMG 600

Gross Capacity in Ltrs.

10

25

100

150

250

400

600

Working Capacity in Ltrs.

8

20

80

120

200

320

480

Main Motor – H. P.

2/3 H.P.

3/5 H.P.

7.5/10 H.P.

10/12.5 H.P.

22/30 H.P.

30/40 H.P.

40/50 H.P.

Impeller Motor RPM

75/150

75/150

75/150

75/150

100/150

100/150

100/150

Chopper Motor – H. P.

1/1.5 H.P.

1/1.5 H.P.

2/3 H.P.

3/5 H.P.

3/5 H.P.

5/7.5 H.P.

5/7.5 H.P.

Chopper Motor RPM

1500/3000

1500/3000

1500/3000

1500/3000

1500/3000

1500/3000

1500/3000

Weight Kgs. Approx.

425

650

1400

1600

2000

2500

3000

Length in mm approx.

1450

1800

1900

2100

2150

2750

2850

Width in mm approx.

600

1200

1300

1900

1900

2420

2530

Height in mm approx.

950

1400

1450

1500

1650

1900

2070

Lid Opening Height in mm approx.

1060

1600

2150

2300

2550

2950

3250

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

 


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