High-Speed Vial Filling and Rubber Stoppering Machine

High-Speed Vial Filling and Rubber Stoppering MachinePharmaceutical manufacturers need precise and sterile vial-filling solutions. Adinath’s High-Speed Vial Filling and Rubber Stoppering Machine offers accuracy, efficiency, and secure stoppering. It works smoothly with existing production lines and supports different vial sizes with quick changeovers.

 

 

 

Precision Engineering, Reliable Performance

Made from stainless steel (SS 304), the High Speed Vial Filling and Rubber Stoppering Machine is strong and meets Good Manufacturing Practices (GMP). Contact parts use SS 316, for easy cleaning and sterilization—perfect for sterile environments.

Smart features like No Vial – No Fill System, No Vial – Machine Stop System, and No Stopper – Machine Stop System prevent wastage and ensure smooth operation. Vials and filling nozzles move in sync, keeping production fast. The Vacuumetric Rubber Stoppering System tightly seals vials, preventing leaks or defects.

 

Vial Filling and Rubber Stoppering Machine Video

High-Speed and Foam-Free Filling

The High Speed Vial Filling and Rubber Stoppering Machine features a diving nozzle system. It prevents foaming during filling. This feature makes it suitable for a wide range of liquid formulations.

The system ensures very high fill accuracy, which helps reduce product wastage and improves consistency.

The automatic infeed and exit system passes vials seamlessly through the machine, so there’s hardly any need for manual intervention. This reduces errors, improves batch consistency and helps maintain high production speeds.

The high speed vial filling and rubber stoppering machine processes vials efficiently at a rate of up to 240 vials per minute. Besides, its automated vial handling minimizes contamination risks and promises compliance with industry hygiene standards.

 

User-Friendly Operation

Designed for efficiency, the high speed vial filling and rubber stoppering machine supports quick changeover between different vial sizes. This helps cut down downtime. Operators can easily monitor and adjust machine settings via an intuitive control panel.

The built-in A.C. Variable Frequency Drive System supports speed adjustments according to production requirements. This makes the machine adaptable to different manufacturing needs without compromising quality.

The machine’s compact design ensures space efficiency while maintaining high-speed performance. It reduces reliance on manual labor by automating major processes, which helps increase productivity and cost-effectiveness.

 

Technical Specification of Vial Filling Machine

Model

ALVF 8
Production Output

Up to 240 vials per minute

Filling Volume

1ml to 30ml (with change parts/syringes)
Number of Filling Heads

Customizable

Stoppering Mechanism

Vacuumetric rubber stoppering system
Vial Diameter

15mm to 50mm

Vial Height

Up to 75mm
Rubber Stopper Diameter

13mm and 20mm Dry or Wet Grey Butyl

Accuracy

+/- 1% depending on liquid with single dose
Electrical Supply

220 VAC Single Phase Power Supply (50 Hz)

Power Consumption

3.0 H.P.
Syringe Fill Range

0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml, 10ml to 30ml

Conveyor Height

Adjustable (800mm to 850mm)
Overall Dimensions

2440 mm (L) x 1100 mm (W) x 1500 mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The High Speed Vial Filling and Rubber Stoppering Machine is an advanced, high-precision solution for pharmaceutical manufacturers. Its automation, minimal downtime, and high-speed capabilities make it a reliable choice for large-scale production. The unit can effortlessly meet strict regulatory requirements. More details and customizations are available on request.


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