Automatic Airjet Cleaning Machine

Automatic Airjet Cleaning Machine

Automatic Airjet Cleaning Machine or bottle air & vacuum cleaning machine is compact and highly efficient machine with elegant look. This multi featured machine meets the GMP requirements of clean glass and plastic bottles & Jars for non-sterile products like Dry Syrup, Bulk Packing for Tablets & Capsules etc. and found a method of cleaning each individual Bottle/Jar by air jet & vacuum. All contact parts are made from Stainless Steel 316L, or FDA approved materials for cGMP compliance.

Bottle vacuum cleaning machine works on a principle of back pressure of Bottle which fed by the unscramble to reach separator assembly, which transfer the Bottle on conveyor belt and pushes bottle to the cleaning section one after another. Cleaning section is equipped with continuous vacuum system. Bottle reaches to the cleaning section, a pair of nozzle starts to flush the air inside the neck of the Bottle and simultaneously vacuum will suck the particle, disturbed by the air. Duly cleaned bottles further transfer onto exit end of conveyor and transfers bottles onto another machine or outfeed collection tray.

The Airjet Cleaning Machine applies compressed air through jets and also sucks through vacuum. Machine can be used to clean Glass/Plastic/Pet Bottles, Jars etc. Machine is suitable for cleaning of non-sterile products like Dry Syrups and Bulk Packing of Tablets & Capsules.

Machine with Built with Turn Table which feeds container in vertical position through conveyor to cleaning station, where cleaning heads grip the container through cup holder and starts the compressed air and then vacuum to clean the bottles.

Machine finished with stainless steel finish & all contact parts in SS 316 and nylon materials, also having overload clutch system to prevent jamming during the operation. The manifold comprises of inner nozzles which jets compressed air in the bottle and an outer socket, which cover the mouth of the bottle and is connected to an exhaust, ensures perfect cleaning.

AIRJET CLEANING MACHINE VIDEO

Exclusive Features of Airjet Vacuum Cleaning Machine

  • Compact GMP Model.
  • Made from AISI 304 and diverter assembly EDPE.
  • Positive air pressure and vacuum cleaning.
  • Easy operation for setting, change over& cleaning.
  • Stationary S.S. nozzles.
  • Automatic loading and unloading of container.
  • Individual control for air pressure and vacuum cleaning.
  • S.S pressure meter
  • High-capacity blower suck the minute particle from bottle, ensure good cleaning of bottles.
  • Variable speed with higher output.
  • Positive & Negative Air pressure for proper cleaning.
  • Easy operation. Stationary nozzles eliminate contamination.
  • The stationary nozzles avoid chipping of bottle necks.
  • Separate zone for dust collection chamber for easy cleaning after operation.
  • Overload clutch is provided to prevent jamming on machine.
  • Pressure regulator with pressure switch optionally provided.
  • IQ/OQ validation documentation can be provided.
  • PLC system with HMI can be offered.


Working Principle
of Airjet Cleaning Machine

Containers are fed on to infeed turn table of the machine from where they are transferred on to conveyor of the machine. Once bottles reach to the Cleaning Station, proximity sensor provide pulse to the machine and pneumatic bottle stopper stops four bottles. Intermittent motion nozzles come down onto bottles. Vacuum mouth holder holds bottles firm and start air purging and vacuum suction operations. Vacuum suction unit suck impurities from the bottle. Air and vacuum both done on same time to take out impurities from the bottles. After cleaning the bottle, pneumatic bottle stopper deactivates, and bottles moves further on to conveyor for next operation.


Technical Specification
of Bottle Air Jet Cleaning Machine

Model

AVCM 4

AVCM 8

Input Specification

10ml to 1000ml bottles

10ml to 1000ml bottles

Production Output

Up to 50 bottles/minute

Up to 100 bottles/minute

Power Supply

1 H.P.

2 H.P.

Electrical Supply

440 volts, 3 phase, 50 hertz.

440 volts, 3 phase, 50 hertz.

Optional Accessories

Air Filter & Regulator

Bottle Inspection Station

Bottle Loading Platform

Air Filter & Regulator

Bottle Inspection Station

Bottle Loading Platform

Change Parts

Nozzles and Mouth holder

Nozzles and Mouth holder

Conveyor Height

875mm to 950mm adjustable

875mm to 950mm adjustable

Overall Dimension

1500mm (L) x 850mm (W) x 1300mm (H) approx.

2000mm (L) x 850mm (W) x 1300mm (H) approx.

Compressed Air

100CFM

100CFM

Net Weight

350 kgs. approx.

450 kgs. approx.

Gross Weight

500 kgs. approx.

650 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

 

 


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