Liquid medicines need to be carefully handled in the pharmaceutical and healthcare industries. This Automatic Eye Drop Filling and Capping Machine is an efficient ophthalmic solution filling, sealing, and capping machine with high accuracy. — By automating the entire process, this machine maintains clean room requirements to operate contamination-free and meets both industry and room standards.
Hygienic and Compliant Design
Made with high-quality stainless steel (SS 304/SS 316), the Automatic Eye Drop Filling and Capping Machine guarantees a clean, corrosion-resistant and GMP-compliant operation. The enclosed design minimizes the risk of contamination, making it well suited for the manufacture of sterile eye drops.
With the latest servo-driven technology, the machine achieves precise dosing and reliable sealing. In-built sensors are used to keep a tab on the production process and reject any defective containers to maintain the quality.
Automatic Eye Drop Filling Machine Video
Automated Process Walk-through
The Automatic Eye Drop Filling and Capping Machine encapsulates filling and capping in an automated sequence:
-
Automatic Bottle Loading – The system receives empty bottles from a rotary or linear conveyor.
-
Accurate Liquid Dispensing – A high-precision filling machine guarantees exact dosing per bottle.
-
Dropper & Cap Placement – The system automatically processes dropper inserts and caps onto filled bottles.
-
Torque-Controlled Sealing – Caps are torqued or tightened to a specific tension level to ensure a tamper-resistant seal.
-
Quality Inspection and Rejection – Sensors check for proper filling, and defects, rejecting bad units.
-
Labeling and Final Collection – The bottles that have been properly sealed go on to the labeling station before moving to the packing stage.
Adaptable Setup for Various Requirements
The Automatic Eye Drop Filling and Capping Machine can be used for various bottle dimensions, cap types, and fill volumes. Operators can configure match speed, filling accuracy, and capping torque according to the specifications of the product it is filling.
Nitrogen flushing, HEPA filtration, and in-line sterilization are some optional features of the system to further protect shelf life and product integrity. It can be easily integrated into existing production lines for maximum operational flexibility.
Smart Operations and Energy Efficiency
Housed with a PLC based touch screen interface, the machine allows for real-time viewing and change of parameters. With the Automatic Eye Drop Filling and Capping Machine, very little energy is consumed, which results in less operating unit cost.
It has robust safety features, including automated shutdowns for inconsistencies, detection of cap misalignment at the time of placement, and data logging for regulatory compliance. With its modular design for quick maintenance and fast changeovers between different bottle formats.
Key Features of Eye Drop Filling and Capping Machine
-
Stainless steel construction conforms with GMP for contamination-free filling
-
Hyper-precision servo-driven filling device for infusion of objectives
-
Cap positioning and torque-controlled seal automation
-
Sensors for defect detection and rejection integrated in the inspection
-
PLC touch-screen controls for intuitive monitoring and adjustments
-
Settings that can be adjusted for both the bottle size, type of cap, and fill volume.
-
The energy-efficient system has limited waste and human interference.
Technical Specification of Eye Drop Filling Machine
Model |
AI-EFCM |
Filling Accuracy |
±0.5% |
Volume of Bottle |
5ml to 100ml (Optional) |
Production Speed |
120 bph maximum |
Compatible Materials |
Glass and plastic bottles |
Control System |
PLC-based, Digital Interface |
Electrical Specification |
3-phase, 415V, 50 Hz |
Other Options |
HEPA filtration; flushing with nitrogen |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The Automatic Eye Drop Filling and Capping Machine is ideal for pharmaceutical manufacturers who require precise dosing, sterility, and efficiency in their eye drop production process. It features high-speed operation, customizable configurations, and strict compliance with industry regulations, allowing for a smooth and error-free manufacturing process.
Send Inquiry