Our eight head ampoule filling machine called high speed ampoule filling machine can carry out error-free filling and sealing operations with minimal maintenance. We have built this machine on a robust structure – the machine comes with a slant travel mechanism that guarantees smooth ampoule handling. The unit is GMP compliant; its contact surfaces are made of 316L stainless steel. This ensures the utmost sterility for injectable liquids. Machine is suitable for filling 1ml to 10ml ampoules with utmost accuracy. There is different filling pump options available in which mechanical SS pump, servo operated pump and peristaltic pump. Each offered as per individual requirements. Safety cabinet with doors and class 100 laminar air flow system can be offered as per requirements. Interestingly fill volume adjustments can be done from touch screen control panel of the machine.
Adinath International is considered as one of the leading ampoule filling machine manufacturers in India with machine installations in more than 48 countries. Our range includes single head ampoule filling machine, two head ampoule filling machine, four head ampoule filling machine and eight head ampoule filling machine. We provide machine from 20 ampoules per minute to 300 ampoules per minute output requirements.
Eight Head Ampoule Filling Machine Video
Eight Head Ampoule Filling Machine Features
We have engineered this machine to handle large-scale productions. It comes with customizable filling options and high production speed. The top-of-the-line features of the system include:
- Eight filling nozzles for the right dosing of injectable liquids
- Pre and post-nitrogen flushing nozzles that help maintain product sterility
- Tailored filling mechanisms including servo-driven, piston pump, and peristaltic pump filling
- The two-stage sealing process guarantees a clean and precise seal
- 360-degree flame sealing facilitates uniform closing
Filling and Sealing Operations
Our eight head ampoule filler and sealer can fill volumes ranging from 0.5ml to 10ml per operation. The nitrogen-flushing nozzles protect the injectable liquids from containment exposure. The standard model can handle open-mouth ampoules while the advanced one efficiently handles closed-mouth ampoules.
Flexible Filling Mechanisms
You can choose from different filling mechanism alternatives depending on your production requirements. The piston pump filling is good for consistent dosing. The servo-driven one boosts accuracy and the peristaltic pump filling makes the sealing process sterile and smooth.
Inbuilt Sealing Unit
The machine boasts an exclusive sealing unit that runs a two-stage process for optimal sealing. During the first stage, preheating removes residual droplets from the ampoule. In the second stage, the machine executes the sealing operation using LPG and oxygen, applied through clippers. Then, rollers rotate the ampoules and a 360-degree flame evenly seals the glass. This ensures the highest quality sealing.
High-Speed Performance
One of the most sought-after advantages of our eight head ampoule filling machine is its ability to fill and seal up to 12,000 ampoules per hour. If you deal with a high-speed production line that demands accuracy and error-free output, this system can be pretty useful.
User-Friendly Operation
Our eight head ampoule filling machine can be maintained and operated easily. You will have access to all parts. So, cleaning is simple. The machine doesn’t need rigorous maintenance. Hence, it’s a cost-effective choice for long-term use. Moreover, it features quick changeover parts that help reduce downtime when changing ampoule sizes.
Benefits at a Glance
The key benefits of our eight head ampoule filling machine include the following:
- High-speed production – can fill and seal up to 200 ampoules per minute.
- The unit is GMP compliant, hence it ensures product safety and hygiene.
- The unit can easily adapt to 1 ml to 10 ml ampoules. The changeover time is minimal.
- Prevents liquid waste when there’s no ampoule in the filling station.
- Boasts a space-efficient design.
- The prewarming station removes residual moisture from ampoules before carrying out feeling and sealing.
- Flow meters allow better control over flame settings, guaranteeing consistent sealing.
Overall, our eight head ampoule filling machine could be an advanced, reliable, and value-driven solution for pharmaceutical and biotech manufacturers. From precision and high-speed production to ease of use – it packs everything needed for agile large-scale productions.
Technical Specification of Ampoule Filling Machine
Model Name | AFS-8 |
Production Speed | Up to 200 ampules/minute |
Ampoule Sizes | 1 ml to 20 ml |
Filling Error | ± 1% |
Sealing Gas | LPG and Oxygen (O₂) |
Nitrogen Gas | Pre & Post Nitrogen |
Power Load | 2 H. P. |
Power Voltage | 230 Volts, Single Phase, 50 Hertz |
Contact Parts | Made from Stainless Steel 316L |
Non-Contact Parts | Made from Stainless Steel 304 |
Machine Size | 2200mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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