Aluminium Tube Filler

Aluminium Tube Filler

Aluminium Tube Filler Machine (aluminium tube filling and sealer) including semi auto tube filler machine is uses for filling, crimping & coding aluminum tubes. Machine has proven performance and suitable to use in pharmaceutical, cosmetic, chemical and food industry.

Tube filling machines are versatile machines, designed so as to fill viscous and semi viscous products such tube-filling-machine as ointments, cosmetics, toothpastes, adhesives, shaving creams etc. in metallic tubes. These machines are competent of handling special tube sizes and are also equipped with ‘No Tube – No Fills’ feature to save wastage of costly product.

Machine is made from Stainless Steel frame structure with matt finish SS 304 coverings on all MS parts on exposed areas. Our range consist Single Head Tube Filling Machine and Double Head Tube Filling Machine. We also produce Plastic Tube Filling Machine and LAMI Tube Filler. Easy to operate design and competitive price made us leading tube filling machine manufacturer in India.

Tube Filler Machine Video

Design of Tube Filler Machine

Machine consists of an Aluminum rotating disc with interchangeable tube holding sockets for different tube sizes. The Filling Station is made of Stainless Steel block fitted with pneumatic device to control tailing. Machine is having 25 kgs. Capacity hopper. There is non-return valve fitted below SS Main Filling Block, Volume tracks for fine adjustments and weight accuracy.

Salient Features of Tube Filler Machine

  • Rotary type compact design hence saving the space.
  • Filling range from 5ml to 100ml.
  • Higher filling accuracy of ±1%.
  • All contact parts made from high quality stainless steel 316 material for long life & easy cleaning.
  • Correct & uniform filling.
  •  No tube-No filling” device.
  • Suitable for filling, sealing coding of Aluminum tube.
  • Relay electrical control system with operating panel with Start, Stop, Inch button and Speed port.
  • Stainless Steel filling syringe with direct connection to storage tank, hence no wastage of material.
  • Batch coding Number (male or female) also available
  • Production counter available on control panel to indicate number of tube filled.
  • Lower maintenance requires.
  • Automatic tube ejection.


Working Principle
of Tube Filler Machine

Rotating disc having 8 tube holder pockets which rotate in continuous rotary motion. The 1st and 2nd stations are for the feeding of the tubes. 3rd station is for vacuum cleaning of the tubes to remove dust particles from the tube. 4th station is “No Tube – No Filling” station. At 4th Station tube presence will be determined by tube presence sensor. 5th station is Filling Station where filling will be done based on inputs from the 4th station. In case of no presence of tubes – no filling activity will occur.

6th station is crimping station. Where crimping activity will take place for tubes. 7th station is batch coding station where pre set data will be embossed on to tubes. 8th station is automatic tube ejection station to eject filled & crimped tubes.


Technical Specification
of Tube Filler Machine

Model

ATFM-S

ATFM-D

Production output

Up to 30 tubes per minute

Up to 50 tubes per minute

Number of filling heads

Single

Double

Number of filling stations

Eight

Eight

Fill Volume

5ml to 100ml (with the help of interchangeable syringe & cups)

5ml to 50ml (with the help of interchangeable syringe & cups)

Tube Size Diameter

12mm to 25mm

12mm to 25mm

Tube Size Length

50mm to 200mm

50mm to 200mm

Power Consumption

1.5 H.P.

3 H.P.

Electrical Characteristics

440 Volts, 3 Phase, 50 hertz, four wire system

440 Volts, 3 Phase, 50 hertz, four wire system

Overall Dimension

1200mm (L) x 800mm (W) x 1800mm (H) approx.

1350mm (L) x 950mm (W) x 1800mm (H) approx.

Net Weight

350 Kgs. approx.

450 Kgs. approx.

Gross Weight

550 Kgs. approx.

650 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

 


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