Ampoule Filling Line

Ampoule Filling Line

Ampoule Filling Line (ampoule compact line) including ampoule production line is cGMP injectable line ingreated with washing, filling sealing, inspection and labeling operations. We provide liquid injection ampoule line for open mouth ampoules as well as closed mouth ampoules. Our range include Semi Automatic Ampoule Filling Line (small ampoule filling line) and Fully Automatic Ampoule Filling Line. In automatic filling lines all equipments integreated together to work as one complete system. All contact parts are made from Stainless Steel 316L or FDA approved materials for cGMP compliance.

 

Automatic Ampoule Filling Line

Automatic Ampoule Filling Lines consist washing, sterilization, filling and sealing and labeling machines. All machines are integrated to work together as one complete system. Automation done to eleiminate human interventation in operations. These lines are also called as High Speed Ampoule Production Line or Production Scale Ampoule Filling Line. Below are the machines in this type of filling line:

Automatic Ampoule Washing Machine

Automatic Ampoule Washing Machine or automatic ampoule washer is specially designed to wash ampoules with minimum contact of machine parts with the ampoules compling cGMP standards. Machine with specially designed Gripper system holds the Ampoule from Neck and invert the Ampoule till the washing operation completed and again after washing release the ampoule on outfeed feedworm system in vertical position ensures positive wash of ampoules. Machine is suitable to wash 1ml to 20 ml ampoules with the help of change parts.

 

Sterilization Tunnel

Sterilization and Depyrogenation Tunnel or pharma sterilizing tunnel uses for online sterilization and depyrogenation of washed glass ampoules & vials. In the tunnel, glass ampoules & vials are transported through a stainless steel wire conveyor entry from automatic washing machines (non-sterile) to the outlet filing line (sterile area).

Sterilization and Depyrogenation Tunnel

Ampoule Filling and Sealing Machine

Ampoule Filling and Sealing Machine or ampoule filler perform filling packaging of pharmaceutical glass ampoules. Ampoules are fiilled with liquid then purged with nitrogen gas and finally sealed using combustible gases. Machine is having specially designed filling pump for precise filling of liquid with neck centering during filling operation. Ampoule are sealed immediately after filling the liquid in order to avoid contamination. Machine made from high quality stainless steel 316L materials as per cGMP requirements.

Ampoule Inspection Machine

Automatic Ampoule Inspection Machine is suitable for inspection of injectable glass ampoules. Ampoule Inspection Machine consist four tracks that are fabricated using nylon-6 rollers chain which are available with a spinning assembly that has A.C. Drive Rejection Units with 24V DC wiring. In addition, Variable AC Frequency Drive provided for the speed adjustment. Machine is having all contact parts made from stainless steel and approved engineering plastics as per cGMP requirements.

Ampoule Inspection Machine

Ampoule Labeling Machine

Ampoule Labeling Machine or ampoule labeler is high end equipment perform labeling operations on glass ampoules, vials and eye drop bottles. Printer can be installed onto machine for printing batch no., mfg. date & other details onto label. There is option of installating camera based vision system print and barcode checking in pharmaceuticals. Different type of labels like paper labels, transparent labels, BOPP labels with self adhesive sticker types can be uses.

 

 

Semi Automatic Ampoule Filling Line

Semi Automatic Ampoule Filling Line consist washing, sterilization, filling and sealing and labeling machines. These machines works indigeniously and there is integration between machines. These lines are also called as Low Cost Ampoule Production Line or Small Scale Ampoule Filling Line. Below are the machines in this type of filling line:

Semi Automatic Ampoule Washing Machine

Semi Automatic Ampoule Washing Machine or ampoule jet washer is a semi automatic, compact, versatile and a reliable ampoule and vial Washing machine, equipped with cGMP requirements. Multijet Ampoule & Vial Washing Machine is designed with stainless steel construction with compliance to wash ampoule size of 1ml to 20ml and glass vial sizes of 2ml to 100ml with the help of suitable change parts. All contact parts are made from Stainless Steel 316L or FDA approved materials.

 

Dry Heat Sterilizer

Dry Heat Sterilizer or amopoule sterilizer is suitable to sterilize washed ampoules, vials and bottles. It is made from MS heavy angles and inner wall made from Stainless Steel 316 & outer wall made from Stainless Steel 304 materials. Our double door DHS is made in accordance with the requirement of cGMP standards approved in Injectable pharmaceutical plants maintain class 100 environment. All contact parts are made from Stainless Steel 316L or FDA approved materials for cGMP compliance.

Dry Heat Sterilizer

 

Ampoule Filling and Sealing Machine

Ampoule Filling and Sealing Machine or ampoule filler perform filling packaging of pharmaceutical glass ampoules. Ampoules are fiilled with liquid then purged with nitrogen gas and finally sealed using combustible gases. Machine is having specially designed filling pump for precise filling of liquid with neck centering during filling operation. Ampoule are sealed immediately after filling the liquid in order to avoid contamination. Machine made from high quality stainless steel 316L materials as per cGMP requirements.

Ampoule Inspection Machine

Automatic Ampoule Inspection Machine is suitable for inspection of injectable glass ampoules. Ampoule Inspection Machine consist four tracks that are fabricated using nylon-6 rollers chain which are available with a spinning assembly that has A.C. Drive Rejection Units with 24V DC wiring. In addition, Variable AC Frequency Drive provided for the speed adjustment. Machine is having all contact parts made from stainless steel and approved engineering plastics as per cGMP requirements.

Ampoule Inspection Machine

Ampoule Labeling Machine

Ampoule Labeling Machine or ampoule labeler is high end equipment perform labeling operations on glass ampoules, vials and eye drop bottles. Printer can be installed onto machine for printing batch no., mfg. date & other details onto label. There is option of installating camera based vision system print and barcode checking in pharmaceuticals. Different type of labels like paper labels, transparent labels, BOPP labels with self adhesive sticker types can be uses.

 

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

 

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