Laminated Tube Filling and Sealing Machine

The Laminated Tube Filling and Sealing Machine is used for filling and sealing laminated tubes, commonly found in industries such as pharmaceuticals, cosmetics, and food processing. It allows manufacturers to efficiently fill, seal, and complete laminated tubes containing a variety of products, including creams, gels, ointments, and pastes, all with the utmost product integrity and maximum shelf life.

Plastic Tube Filling Machine Video

Strong Design and Durable

Built to facilitate strict hygiene and quality requirements, the Laminated Tube Filling and Sealing Machine is made out of high-grade stainless steel and other durable materials. Its design complies with current Good Manufacturing Practices (cGMP) and allows for efficient cleaning and maintenance, minimizing contamination risk. Their compact, modular construction enables smooth integration in production lines with little floor space.

How It Works?

The process flow of the Laminated Tube Filling and Sealing Machine is broken down into several steps:

• Tube Loading: The machine feeds empty laminated tubes automatically or through a manual feeder.

• Tube Holders: Each tube is in a proper position so that artwork and labels are always oriented the same.

• Pre Surface-Cleaning: An air blast or vacuum system cleans the interior surfaces of the tubes, removing any residual dust.

• Product Filling: The product filling station fills the product precisely into every tube. Filling is accurately controlled according to individual product specifications.

• Tube Sealing: After filling, the open end of each tube is sealed with heat, pressure or ultrasonic energy to create an airtight and leak proof seal.

• Coding and Embossing: Sealed ends also are embossed with information needed for reporting such as batch numbers or expiration dates.

• Trimming: Additional material is removed to achieve a clean, continuous finish.

• Discharge: The completed, sealed tubes are then ejected from the machine and sent on towards the next stage of packaging or distribution.

Key Features of Tube Filling and Sealing Machine

The Laminated Tube Filling and Sealing Machine includes a variety of features that are essential components of advanced manufacturing today:

• Process Automation: Automation of processes minimizes human involvement, leading to faster and more consistent production.

• Flexibility: The system of adjustable filling is used for the exact volume of the product dispensed into each tube, making the dosage accuracy.

• Sealing Options: Uses different methods of sealing (heat, pressure, or ultrasonic) according to the type of tube and product.

• Integrated Coding and Embossing: Offers traceability and batch tracking without extra manual processes

• Easy-To-Use Interface: Equipped with easy-to-use controls, along with digital displays for real time monitoring and adjustment of parameters.

• Modular Construction: Its compact design and modular components make installation and ongoing maintenance quick and simple — even in facilities with limited space.

Applications and Maintenance

This Laminated Tube Filling and Sealing Machine is suitable for packing products that need to be protected from air, moisture, or contamination. Its sturdy structure allows for the final products to retain their potency and shelf-life. Easy access to modular components makes routine maintenance hassle-free and automated cleaning routines minimize downtime.

Integrating a Laminated Tube Filling and Sealing Machine into your production line increases operational efficiency, consistent product quality, and compliance with industry standards, which makes it an essential component of modern manufacturing operations.

Technical Highlights

• Chamber Volume: Comes in different chamber sizes for different batch sizes.

• Refilling Accuracy: Fill volumes can be tuned to a very high degree of precision, usually within a ±2% tolerance.

• Sealing Temperature: Adjustable settings, usually in the 80°C – 120°C range, for different tube materials.

• Cycle Time: Suitable for high speed, often with a full filling and sealing cycle of less than 30 seconds per tube.

• Power Supply: Most models run on 220-240V AC with 50/60 Hz which will easily fit most production facilities.

• Control System: PLC-based digital interface used to store data of operation checks for quality assurance and compliance. (Optional)

Technical Specification of Tube Filling and Sealing Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.