Pick and Place Capping Machine

Pick and Place Capping Machine

Pick and Place Capping Machine or automatic bottle capper unque machine specially designed for special purpose containers. Machine having arrangement to pick caps one by one with custom designed mechanism and place onto bottles. Unlike standard capping machine there is no chute and bowl in the machine instead of that special designed mechanism which is made as per each individual cap type design. Cap Feeder Bowl provided for automatic feeding of the caps onto capping head assembly. Bottle capping tool performs capping operations in pick and place type design.

Adinath Bottle Sealing Machine range consist Single Head Bottle Sealing Machine, Four Head Bottle Capping Machine, Six Head Bottle Capper Equipment, Eight Head Bottle Capper and High Speed Bottle Capping Machine. With these range one can cap from 20 BPM to 300 BPM.

BOTTLE SEALING MACHINE VIDEO

 

Salient Features of Pick n Place type Bottle Capper

  • Compact GMP model.
  • “No Bottle – No Cap” system.
  • “Container Overturn – Machine Stop” mechanism.
  • Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
  • Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
  • Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
  • Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
  • Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
  • Digital counter for counting production output.
  • Machine construction in Stainless Steel Finish
  • Cap Feeder with Variable Speed System for feeding control of caps. (optional)
  • Hopper can be completely dismantling for easy cleaning
  • Various safety features including Clutch system to avoid Bottle Breakage or Jamming
  • IQ/OQ documentation can be provided.
  • PLC system with Graphical User Interface can be offered.
  • Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.
  • Sampling and Rejection system can be provided on demand.


Working Principle
of Bottle Sealing Machine

The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.

 

Technical Specification of Bottle Capper

Model ACSR-60 ACSR-120 ACSR-200
No. of Capping Heads Single Four Eight
Production Rate Up to 50 Containers/Minute Up to 100 Containers/Minute Up to 200 Containers/Minute
Container Diameter: 24mm to 90mm 24mm to 90mm 24mm to 90mm
Container Height: 50mm to 250mm 50mm to 250mm 50mm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts
Power Specification: 1 H.P. 1 H.P. 2 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable 800mm to 900mm adjustable 800mm to 900mm adjustable
Optional Accessories Safety Cabinet Covering Machine Safety Cabinet Covering Machine Safety Cabinet Covering Machine
PLC with HMI PLC with HMI PLC with HMI
Overall Dimension 1500mm (L) X 850mm (W) X 1800mm (H) approx. 1675 (L) x 1000mm (W) x 1800mm (H) approx. 2000 (L) x 1000mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

 

 

 


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