Vial Liquid Filling Line

Vial Liquid Filling Line

Vial Liquid Filling Line (Injectable liquid line) including vial production line consist of washing, sterilizing, liquid filling, cap sealing and labeling machine for filling injectable vials. All machines aligned together to work as one complete system. Our range consist Semi-Automatic Vial Liquid Filling Line as well as Automatic Vial Filling Line. In Automatic Lines conveyors of each machine connected with each other for untouched automatic operations hence it is also called Fully Automatic Vial Liquid Filling Line.

 

Automatic Vial Filling Line

Automatic Vial Filling Lines consist of washing, sterilization, filling stoppering and labeling machines. All machines are integrated to work together as one complete system. Automation done to eliminate human intervention in operations. These lines are also called as High-Speed Vial Production Line or Production Scale Vial Filling Line. Below are the machines in this type of filling line:

Vial Washing Machine

Automatic Rotary Vial Washing Machine Model AI-VRW is designed to wash glass vials without contact of non-contact machine parts with glass Vials. Automatic Rotary Vial Washing Machine model is having gripper system to holds the vial from Neck and invert the vials till the washing operation takes place than again after washing process release the vial on outfeed star wheel arrangement in vertical position this ensures positive wash of vials. Our machine model is suitable to wash 2ml to 100ml Glass Vials/ Containers with the help of change parts. Glass Vial feeds through Turn Table to infeed Star Wheel and specially designed Gripper hold the Vial from neck and invert the vial and move it further on rotary moving system for Washing process.

Sterilization Tunnel

This type of continuous sterilizer is a fully automated system specially designed which utilizes dry heat by means of forced convection of filtered air, through high efficiency particulate air filter to achieve sterilization and dehydrogenation of washed empty pharmaceutical glassware used of parenteral product packing.

Sterilization Tunnel

Vial Liquid Filling Machine

Injectable Liquid Filling Machine (vial filling machine) including Automatic vial filling machine is is suitable to fill injectable glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

Vial Cap Sealing Machine

Automatic Vial Cap Sealing Machine is suitable for PP/Flip-ff cap sealing onto round glass vials. Vial Capping Machine specially designed in Stainless Steel finish including machine mild steel frame structure with stainless steel cladding/ Enclosures. Vial Capping Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain/ Flip-Off Cap with the help of change parts. Capping Machine is suitable for application in pharmaceutical industries having lower production requirement with automatic online operation.

Vial Inspection Machine

Automatic Vial Inspection Machine is suitable for inspection of injectable glass vials. Vial Inspection Machine consist of four tracks that are fabricated using nylon-6 rollers chain which are available with a spinning assembly that has A.C. Drive Rejection Units with 24V DC wiring. In addition, Variable AC Frequency Drive provided for the speed adjustment. Machine is having all contact parts made from stainless steel and approved engineering plastics as per cGMP requirements.

Vial Inspection Machine

Vial Sticker Labeling Machine

Automatic Vial Sticker Labeling Machine is one of the most users friendly vertical vial sticker labeler equipment. This equipment incorporates modern Micro Processor Control Label Dispensing mechanism with sensing system for Label and Product. Vial Labeler is suitable for Labeling on Round Vials, and other round Objects. It is capable of Labelling up to 100 vials per minute depending on vial and label size. Specially designed electronic and mechanical system to apply transparent (No Look) Labels on Vials at very high speed using optional special label sensing system.

 

Semi-Automatic Vial Filling Line

Semi-Automatic Vial Filling Line consist of washing, sterilization, filling stoppering, cap sealing, inspection and labeling machines. These machines works indigenously and there is integration between machines. These lines are also called as Low-Cost Vial Production Line or Small-Scale Vial Filling Line. Below are the machines in this type of filling line:

Semi-Automatic Vial Washing Machine

Semi-Automatic Vial Washing Machine or vial jet washer is a semi-automatic, compact, versatile and a reliable ampoule and vial Washing machine, equipped with cGMP requirements. Multijet Vial Washing Machine is designed with stainless steel construction with compliance to wash ampoule size of 1ml to 20ml and glass vial sizes of 2ml to 100ml with the help of suitable change parts. All contact parts are made from Stainless Steel 316L, or FDA approved materials.

Dry Heat Sterilizer

Dry Heat Sterilizer or ampoule sterilizer is suitable to sterilize washed ampoules, vials and bottles. It is made from MS heavy angles and inner wall made from Stainless Steel 316 & outer wall made from Stainless Steel 304 materials. Our double door DHS is made in accordance with the requirement of cGMP standards approved in Injectable pharmaceutical plants maintain class 100 environment. All contact parts are made from Stainless Steel 316L, or FDA approved materials for cGMP compliance.

Dry Heat Sterilizer

Vial Liquid Filling Machine

Injectable Liquid Filling Machine (vial filling machine) including Automatic vial filling machine is is suitable to fill injectable glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

Vial Cap Sealing Machine

Automatic Vial Cap Sealing Machine is suitable for PP/Flip-ff cap sealing onto round glass vials. Vial Capping Machine specially designed in Stainless Steel finish including machine mild steel frame structure with stainless steel cladding/ Enclosures. Vial Capping Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain/ Flip-Off Cap with the help of change parts. Capping Machine is suitable for application in pharmaceutical industries having lower production requirement with automatic online operation.

Vial Inspection Machine

Automatic Vial Inspection Machine is suitable for inspection of injectable glass vials. Vial Inspection Machine consist of four tracks that are fabricated using nylon-6 rollers chain which are available with a spinning assembly that has A.C. Drive Rejection Units with 24V DC wiring. In addition, Variable AC Frequency Drive provided for the speed adjustment. Machine is having all contact parts made from stainless steel and approved engineering plastics as per cGMP requirements.

Vial Inspection Machine

Vial Sticker Labeling Machine

Automatic Vial Sticker Labeling Machine is one of the most users friendly vertical vial sticker labeler equipment. This equipment incorporates modern Micro Processor Control Label Dispensing mechanism with sensing system for Label and Product. Vial Labeler is suitable for Labeling on Round Vials, and other round Objects. It is capable of Labelling up to 100 vials per minute depending on vial and label size. Specially designed electronic and mechanical system to apply transparent (No Look) Labels on Vials at very high speed using optional special label sensing system.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.


Send Inquiry


Translate »