Tablet Press Machine

Tablet Press Machine

Tablet Press Machine (tablet compression machine) including tablet making machine is single and double rotary tablet press machine commonly uses for slugging tablets. Tableting Machine performs compression of powder which resulting formation of slug in pre detrmined shape and size. Sturdyness and low maintentance is key in any pharmaceutical tablet press machine and Adinath is having significant experience in this area. All tablet machines complies as per cGMP requirements.

Tableting process is a two step action where the first step includes lowering the bottom punch into the die to create a cavity for the granulated feed stock. The movement of lowering is controlled by the machine automatically as per the settings. Any excess filling is scraped from the top to allow the upper punch to be brought down and come in contact with the powder. This is done with force to the high pressure compression rolls and helps fuse the granulated material together and form a hard tablet. The lower punch helps eject the tablet at the end of the process by raising it again.

We specialize in designing different types of tablet presses such as mini tablet press, 8 station tablet press, 16 station tablet press, single side tablet press, double side tablet press, single rotary tablet pree, double rotary tablet press, high speed tablet press, GMP tablet press according to the requirement of pharmaceutical and chemical industries.

Design and Construction of Tablet Press Machine

Tablet Press are suitable for solid dosage production with uniform tablet size and weight. Rotary Tableting Machine designed in an effort to exceed the cGMP requirements and ensure the most economical and efficient tablet production.

Tableting zone of the machine is totally enclosed to minimize noise emission. Entire drive mechanism is contained within the lower cabinet, which is closed by vibration isolated, sound reducing guards. Anti-vibration mounts are fitted as standard. Safe machine operation is of utmost importance. To ensure safety, all upper guards have been fitted with interlock switches. If a guard is open, while the machine is in operation, the machine will stop immediately. Lower guards are fitted with lockable handles.

Within the tableting zone there are no painted surfaces and the large cabinet combined with wide counterbalanced upper guards give excellent access to the area for cleaning purposes. Lower punch scraper seals prevent material passing through the lower punch guides into the cam tracks. This resulting reduced wear and extended tool life in addition to enabling the machine to run for longer periods between clean downs.

We can classify Tableting Machine assembly in these sections – Tablet Compression machine Hopper, Feeder System, Tablet Compression Punches system, Tablet Compression Dies system, Tablet Compression Turret, Tablet Compression Cam tracks, Tablet Compression Filling station and weight control, Tablet Compression Rollers, Tablet Compression Ejection Cam, Take off Blade and Discharge Chute. Some of the assemblies in the list are optional assemblies which are offered as per individual requirements.

Types of Tablet Press Machines

Our range of tableting machines consist small tablet press or mini tablet press to high speed tablet press. We specialize in designing different types of rotary tablet press machines and square tablet press machines such as:

  • 8 Station Rotary Tableting Machine
  • 16 Station Rotary Tableting Machine
  • 27 Station Rotary Tableting Machine
  • 35 Station Rotary Tableting Machine
  • 45 Station Rotary Tableting Machine
  • 55 Station Rotary Tableting Machine
  • 61 Station Rotary Tableting Machine

 

Application of Tablet Press Machine

  • Pharmaceutical Tablets
  • Vitamin Pills
  • Mineral Supplements Tablets
  • Hebal Tablets
  • Ayurvedic Tablets
  • Chlorine Tablets

Exclusive Features of Tablet Press Machine

  • Compact GMP Model.
  • Powerful Pre Compression and Main Compression force.
  • Turret is driven by centrally fitted oil emerged gear box.
  • Available with Two Layer Tablet compression Facility. (optional)
  • Maximum Speed of Turret up to 70 RPM.
  • 100 KN Main Compression Force.
  • 100 KN Pre-compression Force.
  • Available in tooling combination of D,B & BB (different models)
  • Pressure adjustment controls from outside area.
  • Pressure loading and overloading pressure release mechanism through Hydro-Pneumatic Power Pack System.
  • Main motor and force feeder motor driven through VFD.
  • Auto lubrication arrangements hence less maintenance.
  • Upper Punch Penetration.
  • Anti-Vibration Mounts.
  • Electronic Digital Tablet Counter cum RPM indicator.
  • Interlock Switches to all upper guards.
  • Pneumatic powder loading system. (optional)
  • IQ/OQ documentation can be provided.
  • PLC system with Graphical User Interface can be offered. (optional)

Optional Features of Tablet Press

  • SS 316 Middle Plate in Turret.
  • Electro Less nickel Plating on Turret.
  • Force Feeder Attachment.
  • Two Layer Tablet Compression Facility.
  • PLC & HMI.


Working Principle
of Tablet Press Machine

Tablet compression machine basically works on hydraulic pressure. This pressure perfoem key role in any type of Tablet Machine. It transmitted unreduced through the static fluid. Any external applied pressure is transmitted through static fluid to all directions in the same proposition. which resulting make suitable to increase pressure.

To form a tablet, the granulated powder material must be metered into a cavity formed by two punches and a die, and then the punches must be pressed together with great force to fuse the material together. There are two types of tablet presses called Single Station Tablet Press and Multi Station Tablet Press. Working of these machines differs in terms of production output and feature requirements.

 

Technical Specification of Tablet Press Machine

Model

16D

20D

24D

37D

Number of Stations

16

20

24

37

Type of Tooling Punch

D

D

DB

D

Output – Tablets / hour approx.

13,440 – 40,320

16,800 – 50,400

19,320 – 57,950

222000

Max. Operating Pressure

100 KN

100 KN

65 KN

100 KN

Max. Tablet Dia

25mm

25mm

16mm

25mm

Max. Depth of fill

20.5 mm

20.5 mm

17.5 mm

20mm

Upper Punch Penetration

1.5 – 8 mm

1.5 – 8 mm

1.5 – 8 mm

3 – 6mm

Main Electric Motor

3 H.P., 1440 RPM, 415 V., 3 Phase, 50 Hz.

3 H.P., 1440 RPM, 415 V., 3 Phase, 50 Hz.

3 H.P., 1440 RPM, 415 V., 3 Phase, 50 Hz.

9 H.P., 1440 RPM, 415 V., 3 Phase, 50 Hz.

Overall Dimension (cm) approx.

98 x 102 x 182 H

98 x 102 x 182 H

98 x 102 x 182 H

167 x 183 x 215

Net Weight (Kgs) approx.

1150

1150

1150

2500

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

 

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