Our oral liquid manufacturing plant makes syrup manufacturing easier. Besides syrups, it also supports the production of other liquid formulations like suspensions and water-based pharmaceutical products. Oral liquid production plat having three vessels connected with each other for performing automatic operations. One vessel store hot water, another vessel store sugar and main vessel perform mixing operations of all ingredients. Vessels are connected with valves to perform stage by stage operations. At produced syrup transferred into storage vessel in order to transfer it to syrup filling machine. We manufacture oral liquid manufacturing plant ranging from 100 liters to 10000 liters.
Oral Liquid Manufacturing Plant Video
Design and Components
We have made this plant to help you streamline your productions. So, we have integrated multiple components to boost the machine’s productivity. They include:
Sugar Syrup Vessel: This component is basically a melting vessel. Here, sugar and water can be mixed, heated, and prepared to form syrups.
Prefiltration Unit: The sugar syrup made in the vessel passes through an online prefilter. This helps remove impurities.
Manufacturing Vessel: This is where the main production happens. This vessel comes with agitators, which guarantee that the formula is properly mixed.
Storage Vessel: Once produced, the final product reaches this vessel, and then it either moves to the filling area (for smaller capacity) or stays as it is (for larger capacities).
Vacuum System: A vacuum system is integrated into the machine. It helps transfer sugar and sugar syrup and makes the process contamination-free. In larger models, this vacuum system helps transfer sugar directly from the storage area to the vessel.
Transfer Pumps: These pumps help transfer sugar syrup between various stages. This helps control the flow of the product through the manufacturing process.
Advanced Features and Functionality
Our oral liquid manufacturing plant has some advanced features. For instance, it employs a closed circuit system to prevent contamination and uphold product integrity. Next, we equipped the plant with an inline homogeniser or transfer pump. This component recirculates the sugar syrup to form emulsions precisely.
For temperature control, we have used limped coils. These coils can better control the temperature when mixing and producing syrups.
The agitator system also deserves attention. They are mounted at the bottom of the vessels. And that’s why it works differently from the traditional side or top-mounted agitators.
The entire plant is constructed adhering to the cGMP standards. We have built all vessels from stainless steel. Plus, we have incorporated food-grade silicon gaskets to keep the contact paths crevice-free and stabilisable.
Efficiency and Automation
These manufacturing plants are automated. Plus, we have kept it user-friendly. All vacuum or transfer pumps handle material transfers. That way, we have eliminated the need for manual intervention.
Additionally, the system has a control panel. Your operators can keep an eye on it and take necessary actions when required. The mechanical aspects of the plant (propeller, agitators, transfer systems, etc.) are built to prevent wear and tear.
Customisation Capacity
Our oral liquid manufacturing plant comes in different capacities. They range from 50 – 50000 litres. So, you can use it for small-scale and large-scale production. Since the plant is customisable, you can tailor it according to your production needs. If you are looking for added efficiency, you can get it equipped with additional features like in-line emulsifiers.
The vessels can handle internal pressure of up to 1kg/sq. Cm. So, you can sterilise them and keep the entire production process contamination-free.
To book your unit, please drop us an enquiry.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.