Semi-Automatic Injectable Powder Filling Machine

Semi-Automatic Injectable Powder Filling MachineThe Semi-Automatic Injectable Powder Filling Machine is specifically designed for accurate dosing and filling of sterile injectable powders into vials of 5ml to 30ml. If you have small to medium-scale pharmaceutical operations where flexibility and accuracy are key, this compact and dependable equipment will be an efficient solution.

The machine is able to fill a large range of vial sizes with consistent fill accuracy through a flexible dosing system, with output up to 25 vials per minute (single dose). This enables gentle, contamination-free powder handling via an auger mechanism that utilizes vacuum and air, perfectly suited for your critical injectable formulations.

 

Injectable Powder Filling Machine Video

 

Sterile and Durable Construction

Housed in a stainless-steel construction, the entire machine is made of SS 316L contact parts & engineered as per the GMP/FDA compliant standards. The continuous flow design offers lower contamination risk, compatibility with cleanroom integration, and straightforward sterilization, supporting adherence to aseptic manufacturing requirements.

How It Works?

Manual Loading

Sterilized vials are hand-placed under the filling nozzle manually.

Filling Operation

A vacuum & air-based auger system dispenses the high-precision powder into a vial.

Manual Removal

The vials are then manually retrieved post-fill. The operator then moves them along downstream for rubber stoppering and sealing stages.

Key Features of Injectable Powder Filling Machine

  • No Vial – No Filling System.

  • Overload relay for motor protection.

  • All product contact parts made from SS316L.

  • Suitable for vial sizes ranging from 5ml to 30ml.

  • Easy-to-remove contact parts for autoclaving and cleaning.

  • Tool-free changeover and simple adjustment.

  • Compact, space-saving tabletop model.

  • Optional accessories include:

    • Pure Air Filter
    • Vacuum Pump
    • Oil-Free Air Compressor

 

Technical Specification of Injectable Powder Filling Machine

Model

AI-SPFM
Container Diameter

25mm to 38mm

Container Height

Up to 75mm
Rubber Stopper Diameter

20mm

Fill Range

50mg to 1.5g per dose
Multiple Dose Filling Capacity

Up to 6g in double, triple, or quadruple dosing

Filling Accuracy

±1%, depending on powder characteristics and controlled humidity
Humidity Requirement

Below 28% RH (to be maintained by the customer)

Electrical Supply

415VAC 3-Phase and 220VAC Single Phase, 50 Hz with A.C. Drive
Power Consumption

0.5 H.P., 230 Volts, Single Phase

Compressed Air Requirement

Max. 2 kg/cm², oil-free
Vacuum Requirement

28” Hg at 300 LPM (500 LPM recommended)

Machine Dimensions (L x W x H)

750mm x 600mm x 1100mm approx.
Production Output:
    • Single Dose: Up to 25 vials/minute
    • Double Dose: Up to 15 vials/minute
    • Triple Dose: Up to 10 vials/minute
    • Quadruple Dose: Up to 8 vials/minute

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Semi-Automatic Injectable Powder Filling Machine is the ideal choice for production lines that require precision, reliability, and ease of use without full automation. Its compact size, high accuracy, and GMP-compliant build make it a valuable addition to any sterile manufacturing unit.


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