High-Speed Powder Filling with Rubber Stoppering Machine

The High-Speed Powder Filling with Rubber Stoppering Machine is a completely automated unit for the high-speed filling of sterile dry powders in vials with rubber stoppering. Their robust, sterile system is designed to cater to the strict requirements of pharmaceutical manufacturing.

Powder Filling with Rubber Stoppering Machine Video

Sterile Design and Strong Built

Fabricated from SS 316L contact parts, the entire High Speed Powder Filling with Rubber Stoppering Machine is made of stainless steel construction and built in accordance with GMP and FDA standards. The seamless design provides a reduced contamination risk and is compatible with cleanroom integration and easy sterilization, allowing compliance with aseptic manufacturing protocols.

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How It Works?

• Vial Feeding: Sterilized vials are placed on the infeed turntable and are fed into the moving conveyor.

• Filling Station: The powder dosing system uses a rotary dosing system to dispense an extremely accurate amount of powder into each vial.

• Rubber Stoppering: Next in line, a vacuum-assisted rubber stoppering system places stoppers securely on top of each vial as they continue through the process.

• Monitoring & Safety: Utilizing an array of sensors, the machine actively checks air pressure, vacuum levels, and stopper positions, preventing the production of defective products. If anything deviates, the process stops immediately.

• Outfeed: Stoppered vials are transferred to the outfeed turntable for further processing.

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Key Features of Powder Filling with Stoppering Machine

• No Vial No Fill system- no wastage of product.

• Hygienic and GMP-Compliant Operation with SS316 Contact Parts

• 304 stainless steel structural frame, corrosion resistant.

• Precision dosing with Variable Hopper Speed Control

• The contamination-free powder hopper is designed to be used in combination with the Bin & Cone Discharge System to prevent cross-contamination while transferring powder from the bin to the machine.

• Break down the entire hopper to clean it quickly and maintain it.

• Batch completion with minimal powder residue

• Tool-less adjustments doctor blade wiper blade.

• Fast, tool-less conversion of hopper and agitator.

• Well-controlled humidity for high dosing precision of ±1%.

• It features a specially designed integrated stoppering unit for static sealing.

• Flexibility for Multi-Dose with optional change parts.

• Integrated Vial Drives for smooth tube manipulations.

• Storage of vials in a Cryogenic storehouse.

• Easy to clean with 4-inch ground clearance.

• Sanitary operations thanks to raised conveyor track

• Automatic Infeed and Outfeed reduces manual ergonomic handling.

• Stopper Detection checks if the stopper is missing and stops the machine. (optional)

• Machine Air & Vacuum Monitoring for low pressure or vacuum. (optional)

Model-Specific Output:

• Single Head / Single Wheel: Up to 120 vials per minute
• Double Head / Double Wheel: Up to 250 vials per minute

Technical Specification of Powder Filling Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

This High Speed Powder Filling with Rubber Stoppering Machine is the ideal choice for pharmaceutical companies seeking fast, sterile, and precise injectable powder-filling solutions with integrated stoppering—all in a compact and GMP-compliant design.

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