High Speed Bottle Capping Machine

High Speed Bottle Capping MachineThe High Speed Bottle Capping Machine is a heavy-duty and highly productive machine, capable of performing fast and precise capping on bottles of different shapes and sizes suited for diverse industries such as pharma, food & beverages, cosmetics, and chemicals. Max. output of up to 160 bottles/minute, this machine is designed for high-volume and continuous production with precision and integrity of product.

 

 

 

High Speed Bottle Capping Machine Video

 

Built for High Sterility and Durability

Housed in a stainless steel construction, the High Speed Bottle Capping Machine is made of SS 316L contact parts & engineered as per the GMP/FDA compliant standards. The continuous flow design offers lower contamination risk, compatibility with cleanroom integration, and straightforward sterilization, supporting adherence to aseptic manufacturing requirements.

How It Works?

  • Bottle Infeed; Bottles are fed onto the conveyor via an infeed turntable or upstream equipment.

  • Bottle Positioning: A star wheel aligns and spaces bottles before they reach the capping head.

  • Cap Feeding: Caps are delivered from a hopper to the chute through a vibratory or mechanical feeder with speed control.

  • Capping Operation: The capping head applies uniform torque to seal the caps as the synchronized turret ensures smooth, continuous motion.

  • Bottle Discharge: Sealed bottles move to the outfeed conveyor for further processing.

  • Safety Sensors: Sensors stop the machine if no bottle or cap is detected, preventing errors and wastage.

 

Key Features of High Speed Bottle Capping Machine

  • The No Bottle–No Cap System ensures caps are only dispensed when a bottle is present, avoiding wastage.

  • No Cap–Machine Stop System automatically halts operations if caps are unavailable, preventing faulty sealing.

  • Stainless Steel Construction ensures long-term durability and easy cleaning, meeting hygiene requirements due to construction from SS316L & non-contact parts made from SS304.

  • Infeed and Exit Star Wheels with Overload Clutch protect bottles from breakage due to pressure or misalignment.

  • With its Single Drive Synchronization, it perfectly controls the star wheel and turret movement, bringing you a smoother operation.

  • The Variable Speed Cap Feeder gives you precise control over cap feeding.

  • Quick Changeover Design reduces downtime with fast changeovers between various bottle or cap sizes.

  • The Dismantlable Hopper is fully removable for easy cleaning and maintenance.

  • Enhanced Safety features, including overload protection and mechanical clutches, protect operators and products.

  • User configurable specifications

  • The High-Speed Bottle Capping Machine is one of the important components of high-efficiency bottling lines.

  • A trusted device for high-volume production environments due to its intelligent functionality, robust design, and safe operation.

 

Technical Specification of High Speed Bottle Capping Machine

Model

AI-BCM 8H
Bottle Diameter

Up to 85 mm (fits with round and other shaped bottles with the right base)

Bottle Height

Up to 300mm
Cap Size

Up to 32mm

Electrical Requirement

415V AC 3-Phase & 220V AC Single Phase,50 Hz with A.C. Drive
Power Consumption

3 H.P.

Conveyor Height

850mm to 900mm adjustable

 

Overall Dimensions (L/W/H)

2000mm x 1050mm x 2000mm approx.

Production Rate

Up to 160 bottles per minute (based on bottle & cap size)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The High Speed Bottle Capping Machine is a perfect fit for those looking for a sturdy and dependable machine for their production line.


Send Inquiry
 

 


Translate »