The Automatic External Vial Washing Machine has been designed with utmost precision so that it can be used for the cleaning of the outer surfaces of the round shape vials that are already filled and sealed, thereby removing particles and the contaminants present in the vials. External Vial Washing Machine is a must-have tool for all pharmaceutical and biotech plants that strive to implement the highest standard of cleanliness and compliance.
Vial Washing Machine Video
How It Works?
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The washing process begins with vials being fed from the infeed turntable onto dual conveyors that traverse the washing process.
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First, vials are externally cleaned with high pressure through water jet wash using specially placed spray nozzles.
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A miniature air jet system with angled knife blocks is then used to dry all vial surfaces. At the exit of the conveyor, a special configuration of air jets, directed onto the bottom of the vials to dry them, is arranged.
This complete process is controlled by a PLC-based system, which stops the water and air supply whenever the acrylic doors are opened during the process, tripping alarms/indications to keep the environment/process safe.
Key Features of Vial Washing Machine
- GMP Design
The system is constructed in accordance with current Good Manufacturing Practice standards to demonstrate a commitment to quality and safety.
- Vial-Size Compatibility
Vial sizes can range between 5ml to 100ml without using change parts, enhancing workflow and minimizing downtime.
- No Vial – No Wash System
Interrupts water and air supply to prevent wastage if there is no vial on the conveyor
- Maintenance-Friendly
Easy to clean and maintain, ensuring long-term reliability and functionality.
- PLC-Based Washer
Utilizes a Programmable Logic Controller for accurate control and monitoring of the washing procedure.
- Safety Interlocks
It stops the water and air supply automatically when the acrylic doors are opened during operation, along with an alarm and indication in PLC.
- Resource efficiency
It works well with ordinary water; No hot water is required, and it is more energy efficient.
- Integrated Turn Tables
Infeed and outfeed turntables for seamlessly transporting vials.
- Variable Speed Control
Based on variable A.C., frequency drive speed varies for the main drive, as well as the unscrambler and the scrambler, as per the production requirements.
- Acrylic Covering
This is covering of the automatic machine, where you can see the operations while safeguarding against external contaminants
Technical Specification of Vial Washing Machine
| Model | AVRW 120 | AVRW 240 |
| Production Output | Up to 100 vials per minute | Up to 200 vials per minute |
| Vial Sizes | 2ml to 100ml | 2ml to 100ml |
| Type of Vials | Compatible with both glass and plastic vials | Compatible with both glass and plastic vials |
| Power Load | 4 H.P. | 5.5 H.P. |
| Power Voltage | 440 Volts, 3 Phase, 50 Hz, 4-wire system | 440 Volts, 3 Phase, 50 Hz, 4-wire system |
| Optional Accessories | PLC System with HMI | PLC System with HMI |
| Safety Features | Equipped with a protective safety cabinet with interlocked doors | Equipped with a protective safety cabinet with interlocked doors |
| Utility Requirements |
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| Water Tank & Pump |
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| Machine Dimensions (L x W x H) | 2050mm x 2000mm x 1210mm (approx.) | 2450mm x 2000mm x 1300mm (approx.) approx. |
| Net Weight | Approx. 700 kgs. approx. | Approx. 900 kgs. approx. |
| Gross Weight | Approx. 1000 kgs. approx. | Approx. 1300 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
*Power voltage can be adjusted to meet specific domestic requirements. Specifications are subject to change based on technical advancements and customer needs.
The Automatic External Vial Washing Machine stands as a testament to Adinath International’s dedication to providing high-quality, efficient, and user-centric pharmaceutical machinery. Its advanced features and robust construction make it an invaluable component in maintaining the integrity and cleanliness of vial-based products.
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