Even with all the efficiency, craftsmanship, and cutting-edge Automatic labeling equipment being produced, there are always some difficulties that could arise during the course of the machine, and care must always be taken to resolve these failures without wasting a lot of time because of equipment malfunction.
In some circumstances, the customer could encounter poor print quality, which can result in material loss, production delays, and other issues.
Application-Induced Linear Tears
Sometimes the labels may tear, making them useless. When this occurs, it is crucial to make sure the machine has been calibrated in accordance with the manufacturer’s instructions. The applicator’s peel tip may also be broken and require repair or replacement. You might also think about using more durable UHMW (ultra-high molecular weight) tape to secure the loose places.
Label Is Not Affixed to the Good
Here, the tension on the applicator may be extremely low or the mounting of the applicator may be subpar. Damage to the die strikes is also possible. A skilled technician should examine these. Another potential source of this issue is how the glue is applied. Regular maintenance is necessary to ensure that all components are operating as intended and that any loose spots are always fixed.
Additionally, it’s crucial to make sure the adhesive isn’t too forceful and won’t separate from the liner during application. These are minor issues that the technician can handle or can be resolved by switching labels vendors.
Being unable to detect clear labels
This occurs when the machinery is unable to detect a space between the labels. Here, it’s crucial to recalibrate the apparatus. On the back of the liner, you might have a back time mark printed by the printer. It might also be necessary to use an ultrasonic sensor, which emits sound waves to measure the distance between labels.
Problems with Die Failure
This is a pretty frequent issue when applying labels. The labels were die cut using a highly accurate machine. However, with time, this could deteriorate, causing the label sizes to be off. This will ultimately cause issues with the application. In order to prevent issues with the labeling machine, it is crucial to additionally get in touch with the label provider to confirm that they are using well-sharpened and calibrated tools for cutting the label.
How to Handle Equipment Failure
After prolonged use, labeling equipment faults are possible. In order to eliminate dust and other particles that hinder a machine’s operation, it is also crucial to regularly clean and dust the equipment when it is idle.
Automatic Equipment
The majority of machines will transport the product along the label dispenser before rotating the package into the proper position for label application. With the exception of verifying that the label was placed correctly, less operator is needed.
After calibration, Adinath internatinal equipment is made to work with the least amount of human intervention possible. Efficiency is guaranteed with these equipment because they can operate for extended durations without experiencing any misalignments.