The Semi-Automatic Liquid Filling Machine is designed to provide accurate and precise filling solutions for small to medium production environments. This machine is applicable for round & flat-shaped bottles or vials and is suitable for the pharma, cosmetic & food & beverage industries.
Sterile Construction for Critical Environments
Fabricated from SS 316L contact parts, the entire machine is made of stainless steel and built in accordance with GMP and FDA standards. The seamless design reduces contamination risk, is compatible with cleanroom integration, and allows easy sterilization, allowing compliance with aseptic manufacturing protocols.
Liquid Filling Machine Video
How It Works?
Container Placement:
The operator places an empty bottle or container under the filling nozzle on the platform or conveyor.
Filling Activation:
After the container is set in place, filling commences via footswitch or push-button control, giving the operator complete control over every cycle.
Liquid Dispensing:
Depending on the model, the machine uses a volumetric dosing system: piston-based or peristaltic pump. This aids in dispensing a high-accuracy set volume of liquid into the container. The fill volume is easily adjustable with the control knob or digital settings.
Nozzle Operation:
They are anti-drip nozzles and may even be diving—designed to minimize foaming or splashing—during the filling of foamy or viscous products.
Cycle Completion:
Once the filling cycle is finished, the operator takes out the filled container and places a new empty container, and a subsequent process starts. Such a semi-automatic system offers sufficient flexibility but still ensures a regular production rhythm.
Key Features of Liquid Filling Machine
No-Fill-No Product: If there is no container, then the machine will stop filling, which avoids wastage.
Top Contact Parts: The material used in all contact parts where the liquid comes in contact is SS 316 and can be taken out for autoclaving, sterilization, and cleaning.
Sturdy Design: This machine frame has been made with SS 304 material to ensure a long lifetime along with good hygiene standard compliance.
Accurate High Fill: A high fill accuracy of ±1% is ensured (depending on liquid and single dose). Consistency of product quality is achieved.
Quick Changeover: Little time to change from one product or container size to another, improving the efficiency of operation.
Technical Specification of Liquid Filling Machine
|
Model |
AI-SVFM 1 |
| Fill Volume |
50ml – 100ml (can be modified by changing parts/syringes) |
|
Analytical range |
± 1% based on liquid w/dose |
| Electrical Requirements |
415 VAC, 3-Phase, 50 Hz |
|
Consumption of Power |
1 H.P. |
| Bottle output |
A maximum of 20 containers per minute |
|
Range of Syringe Fill |
1-5ml, 2-10ml, 10-50ml, 50-100ml, 100-250ml, 250-500ml |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
*ALL SPECIFICATIONS ARE INDICATIVE AND DEFINED BASED ON CUSTOMER NEEDS AND TECHNICAL DEVELOPMENT.
The Semi Automatic Liquid Filling Machine works on a simple, efficient, and user-friendly mechanism that is designed to fill a liquid in numerous containers with a high ear of accuracy and repeatability. It is best suited for operations with moderate output and operator control, such as pilot-scale production, R&D, and batch manufacturing of pharmaceuticals, cosmetics, chemicals, and food-grade liquids.
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