Onion Skin Ampoule Filling Machine

The Onion Skin Ampoule Filling Machine is designed and manufactured specifically for filling and sealing onion skin or crushable glass ampoules used in the pharma, biotech, cosmetic, veterinary, and chemical industries. The design makes it accurate, sterile, and cGMP compliant, suitable for different applications in the liquid filling industry.

Onion Skin Ampoule Filling Machine Video

Robust and Sterile Construction

Fabricated from SS 316L contact parts, the entire Onion Skin Ampoule Filling Machine is made of stainless steel construction and built in accordance with GMP and FDA standards. The seamless design provides a reduced contamination risk and is compatible with cleanroom integration and easy sterilization, allowing compliance with aseptic manufacturing protocols.

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How It Works?

The automated machine follows these steps:

• Infeed and Starwheel: After the sterilized ampoules are loaded into the slant hopper, they are fed one by one through a synchronized star wheel onto a moving eccentric rack.

• Pre Gassing: Nitrogen removes oxygen before filling.

• Filling: Ampoules are perfectly filled with liquid.

• Gassing: Nitrogen is flushed a second time to preserve sterility.

• Pre-Heating: The necks of the ampoules are pre-heated with an LPG-Oxygen flame.

• Sealing: Ampoules are hermetically sealed using flame and rotation.

• At last, filled and sealed ampoules are automatically discharged onto a collection tray (which is ready for inspection or labeling).

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Key Features of Onion Skin Ampoule Filling Machine

• Compact GMP Design: The Design adheres to Current Good Manufacturing Practices (cGMP), ensuring that the product is manufactured in a way that assures quality and safety. All the contact parts are made from High-Quality SS316L, & Non-contact parts are made from SS304.

• Multi-size ampoule sealing: Accept 1-20 ml (up to 30 ml ampule capping with add-on).

• Precise Filling Capability: Provides the ability to fill with an accuracy of ±1%, enabling consistent dosing.

• Gas Nitrogen Flushing Capability: Nitrogen or argon gas flushing before and after filling to protect the product.

• Pre-Warming Station: Designed with a pre-warming feature that prepares the ampoules before sealing, providing a secure seal.

• Rapid Ampoule Swap: Engineered for rapid, tool-less swapping of various ampoule dimensions, bolstering productivity.

• Rotary Ampoule Neck Construction Mechanism: This mechanism, through the ampoule neck rotary during the antique chase, is the state complete heating and sealing uniform.

• Dead Tray Provision: Ensures upright positioning of ampoules during collection, making it easier to handle after sealing.

• Special Burners: Offer burners that accommodate double glass with film thicknesses of 0.3mm–0.8mm for proper sealing.

Technical Highlights

• Filling Accuracy: ±1%

• Filling Mechanism: Piston pump​

• Sealing System: Flame sealing using LPG & Oxygen (O₂)​

• Nitrogen Flushing: Available before and after filling​

• Ampoule Compatibility: Open-mouth glass ampoules​

• Contact Parts Material: Stainless Steel 316L​

• Frame Material: Stainless Steel 304, cGMP compliant

• Power Supply: 230 Volts, Single Phase, 50 Hz, 4-Wire System

• Changeover Time: Minimal, tool-free adjustments​

• Output Collection: Automatic discharge of sealed ampoules into a stainless steel tray​

Technical Specification of Onion Skin Ampoule Filling Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

This Onion Skin Ampoule Filling Machine‘s robust design and versatile features make it a reliable solution for efficient ampoule filling and sealing operations across various industries.

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