The Injectable Liquid Filling and Rubber Stoppering Machine is a top machine that fills an injectable liquid in the vial and then seals it using a rubber stopper, which provides added safety. This is an efficient, productive, and compliant with Good Manufacturing Practices (GMP) ready machine specifically designed for pharmaceutical manufacturing.
Liquid Filling and Rubber Stoppering Machine Video
Rugged Build for Sturdy Action
Composed of a robust stainless steel (SS 304) to provide durability and corrosion resistance to the machine. SS 316 material is in contact with the liquid, and it is easily removable for autoclaving, sterilization, and cleaning. This model adheres to strong standards of cleanliness and preserves the product’s integrity.
How It Works?
Vial Infeed and Positioning: The vials are automatically fed to the machine with the help of inbuilt turntables at the infeed, which align and position the vials with great accuracy for filling.
Filling with Liquid: The machine features diving nozzles for filling without foam and with high precision at ±1% accuracy, depending on the fill volume and liquid type.
Rubber Stoppering: After filling, rubber stoppers are placed exactly on vials using a state-of-art stoppering system, resulting in a sealed and sterile secured environment.
Vial Exit: Once sealed, vials are effortlessly transferred to the outfeed turntable for the next production phase.
A user-friendly interface and security features
A variable frequency drive system is associated with the A.C. motor drive, which is responsible for speed controlling and is controlled according to production requirements. To prevent environmental contamination, wastage safety systems like “No Vial – No Fill” and “No Stopper – Machine Stop” help keep machines working effectively and safely.
Key Features of Liquid Filling and Rubber Stoppering Machine
No Vial – No Fill System: It will fill only when it detects a vial, ensuring that waste of the product is not there.
No Vial – Machine Stop Mechanism: This ensures the additional safety feature by stopping the machine if any vials are not being sensed.
No Stopper – No Stop Machine: The machine will be stopped if no stopper is detected.
Diving Nozzle Mechanism: Non-foaming filling of various liquids.
Maximum Precision: Depending on fill volume and liquid properties, accuracy is ± 1%
Automated Infeed and Vial Outfeed: This minimizes manual intervention.
Zero Changeover Time: Change vial sizes and fill volumes anywhere between 10ml and 100ml
Technical Specification of Liquid Filling Machine
|
Model |
ALVF 4 |
| Filling Heads |
4 |
|
Vial Diameter |
15mm to 50mm |
| Vial Height |
Up to 75mm |
|
Dry or Wet Grey Butyl Rubber Stopper Size |
13mm and 20mm |
| Volume Range |
1ml 50ml ( With change parts ) |
|
Filling Precision |
±1% (actual precision depends on fill volume and liquid type) |
| Power needs |
Single-phase power supply, 220 VAC, 50 Hz |
|
Consumption of Power |
3.0 H.P. |
| Production Speed |
40 vials/min max |
|
Fill Range of Syringe |
0.1ml-1ml, 1ml-5ml, 2ml-10ml, 10ml-50ml. |
| Height of Conveyor |
800-850mm |
|
Overall Dimensions (L x W x H) |
3000 x 850 x 1400 mm |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
*Specification is program-dependent and based on customer requirements.
Incorporating into your production line, this Injectable Liquid Filling and Rubber Stoppering Machine saves time, minimizes human error, and ensures adherence to pharmaceutical manufacturing regulations. Being a highly capable and durable asset, this machine lets you achieve premium quality injectable liquid packaging efficiently.
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