The Automatic Digital (Electronic) Liquid Filling Machine is an accurate filling machine for the pharmaceutical, food, beverage, cosmetics, and chemical industries. It ensures that you get the exact filling while also guaranteeing the least wastage possible. The advanced digital controls integrated with a modern servo-driven motor system make it the perfect automated and dependable fill solution for any business.
Liquid Filling Machine Video
Sustainable Construction and Compliance
The Automatic Digital (Electronic) Liquid Filling Machine is built with heavy-duty stainless steel and industrial-grade components to work under the most demanding production environments. This machine is GMP-compliant and conforms to the industry guidelines for Safety, hygiene, and durability.
How It Works?
To ensure precision filling operations, the Automatic Digital (Electronic) Liquid Filling Machine (AI-DF) works systematically:
Container Feeding: Bottles or containers are carried through a stainless steel slat conveyor system and aligned under the filling nozzles with a precision pneumatic stopper system.
Nozzle Placement: The adjustable nozzles go into the container and fill from the bottom up to reduce foaming and spillage.
Filling Process: A servo-motor-driven system provides precise volume control, while the AC motor with variable frequency drive allows filling speed setting adjustments.
After Filling: The filled containers are transferred to the next production stage, like capping or labelling for a streamlined process.
User-Centric Features
The AI-DF features an easy-to-use digital control panel enabling operators to view and adapt key parameters, including fill volume, conveyor speed, and fill timing. The machine also having optional safety features like overload protection, emergency-stop buttons, and protective guards, which contribute to safe and productive conditions.
Key Features of Digital (Electronic) Liquid Filling Machine
No Bottle – No Fill System: This feature stops the filling process whenever the bottle is not detected, thereby reducing liquid wastage.
Filling Speed Adjusting: Accurate fill speed adjustment according to the nature of the liquid.
Servo Control: Ensures the high precision and consistency of filling operations.
Variable Volume Gearing: Works with various types of bottles and liquids.
Current & Voltage Protection: Protection from Electrical Fluctuation and Short Circuit.
Rapid Setup: Decreases idle time and enables rapid shift between production requirements
Food Grade Tubing: All contact parts are made of food-grade silicone tubing & stainless steel 316 for safe/hygienic liquid filling.
No Drip or Last Drop: Designed with no-drip to avoid no-last-drop filling problems, making liquid efficient and reducing wastage.
Built-in Electrical Safety: It is equipped with safety measures that protect from overcurrent, voltage fluctuation, and short circuits.
25-Litre Holding Tank: It comes with a 25-litre holding tank, enabling continuous production so you won’t need to fill up as often.
Technical Specification of Digital Liquid Filling Machine
|
Model |
AI-DLFM 2 | AI-DLFM 4 |
| Output | Up to 30 bottles per minute |
Up to 50 bottles per minute |
|
Power Requirement |
3.5 H.P., 440V, 3-Phase, 50 Hz | 5.5 H.P., 440V, 3-Phase, 50 Hz |
| Filling Range | 10 ml – 1000 ml |
10 ml – 1000 ml |
|
Conveyor Height |
850 – 900 mm (adjustable) | 850 – 900 mm (adjustable) |
| Machine Dimensions | 1600 mm x 1110 mm x 1830 mm |
1600 mm x 1110 mm x 1830 mm |
|
No. of Filling Head |
Two |
Four |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
*Specifications may vary based on customer requirements.
The Automatic Digital (Electronic) Liquid Filling Machine is an advanced solution for filling with precision. Designed to boost productivity, minimize wastage, and ensure product quality, offers servo-driven three-dimensional swirling technology supported by GMP-compliant construction and easy-to-use controls. When you invest in AI-DF, you guarantee a smooth and efficient production process with industry-leading quality standards.
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