One of the most critical processes in pharmaceutical manufacturing is ensuring rubber stoppers, commonly referred to as bungs, are free from contamination. The Bung Washer Cum Processor is a dedicated equipment for cleaning, silicone coating, sterilizing and drying rubber bungs, free from contaminants and in compliance with high sterility standards.
Designed for Cleanliness and Durability
The Bung Washer cum Processor is made of SS 316L (stainless steel) in compliance of the current Good Manufacturing Practices (cGMP). Such a strong built guarantees not just longevity, but also meeting pharmaceutical industry requirements. Space-saving individual, modular design; smooth polished surfaces prevent build up of material, minimizing cleaning and upkeep time.
Bung Washer Working Process
The Bung Washer Cum Processor has a fully automated process, requiring no manual intervention, and ensures uniform results:
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Loading: Rubber bungs are loaded into a rotating drum within the processor.
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Washing: The Bungs are washed with a detergent solution, removing particulate matter and residuals. An online conductivity sensor and an automatic detergent dosing system deliver precise detergent concentration.
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Rinsing: After washing, bungs are rinsed with deionized water and Water For Injection (WFI) to remove detergent residues. The rinse water leaves little to no residual detergent that can end up in the final product.
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Siliconization: A silicone emulsion or oil is applied to the bungs to minimize the leakage of plasticizers and other compounds, enabling smooth operation during the filling cycle and minimizing interactions that promote compatibility between the closure and the medicine.
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Sterilization: The processor uses controlled temperature and pressure of saturated steam to sterilize the bungs, effectively killing microbial contaminants.
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Drying: Once sterilized, a vacuum drying procedure prepares the bungs for aseptic processing and use.
The manufacture of rubber stoppers is thorough to prevent contamination, keeping pharmaceutical drugs uncontaminated.
Options For Customizations
The Bung Washer Cum Processor comes with the below-mentioned features for addressing different operational needs:
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Capacity: The capacitance options are available to suit every load volume and meet small-scale as well as large-scale sterilization requirements.
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Control Systems: These processors are integrated with sophisticated control systems like PLCs and HMIs for meticulous process control and accuracy by regulating processing cycles.
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Designed for Safety: Self-locking safety doors prevent the airflow from opening them, keeping the operator safe from accidental contact. Other components including vacuum breakers and pressure control devices also ensure safe operation.
Key Features of Bung Washer Cum Processor
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GMP-Compliant Design: Provides contamination-free processing.
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Fully Automated Operation: Streamlines washing, siliconizing, sterilizing, and drying to provide uniform output
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Mould Processing parameters: Customizable parameters to suit varied product needs.
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Advanced Monitoring Systems: A more reliable operation through real-time monitoring and control.
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Fast Speed Operation: Processing with speed, less human intervention.
Technical Specification of Bung Washer Cum Processor
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Chamber Volume: Available in small to large capacities suitable for a broad range of processes.
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Temperature Range: 121 °C Normal Operating (with upgrade options of 134 °C for specialty needs)
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Pressure Range:2-2.1 kg/cm², changeable depending on the processing protocol
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Normal Power Supply: 440 volts, 3-phase AC supply (1 phase on request).
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The Bung Washer Cum Processor is an important equipment that is utilized for washing the Bung/Based on rubber. With sturdy construction, personalized configurations and an intuitive design, it serves as an indispensable tool to uphold the highest levels of hygiene and safety.