Automatic Eight Head Vial Cap Sealing Machine

Automatic Eight Head Vial Cap Sealing MachineFor pharmaceutical and biotech manufacturing, securely sealing vials is critical to maintaining product sterility and integrity. The Automatic Eighth Head Vial Cap Sealing Machine equips the manufacturing operation with a rapidly-extensible and dependable sealing mechanism that is an essential tool on any contemporary production floor. This sophisticated machine streamlines the cap sealing of vials, allowing for the efficient sealing of each container to alleviate exposure of sensitive products to contamination and leakage.

VIAL CAP SEALING MACHINE VIDEO

Designed for Accuracy and Cleanliness

The machine is made from high-quality stainless steel, and industrial-rated components that are compliant with stringent Good Manufacturing Practices (GMP). Built robustly for continuous operation within demanding production environments while also achieving high hygiene levels. Using eight heads means that multiple vials can be capped concurrently, considerably optimizing production rates without sacrificing sealing quality. Its space-saving design makes the best of your floor space, making it perfect for if you are short on room in your facility.

 

How It Works ?

The working process of the Automatic Eight Head Vial Cap Sealing Machine is automatic and structured:

  • Vial Feeding: Empty vials are fed into an automated feeder which correctly aligns each vial on a conveyor system. This allows assigning the correct vial for sealing for each step in the process.

  • Cap Placement: Caps come from a specific magazine automatically to the sealing heads. Each of the eight sealing heads appropriately positions a cap over a vial, achieving exact contact.

  • Sealing Phase: The machine uses a measured combination of torque and pressure to firmly attach the cap to the vial. All eight heads synchronize for uniform seal processing across each unit.

  • Vial Ejection: When the seal is completed, the vials automatically move out of the sealing zone and transfer to further packaging or inspection stations, providing a seamless and efficient production process.

 

Customization and Flexibility

One of the strengths of this machine is its ability to adapt to different types of vials and caps. Averaging all of the data collected over the various products allows operators to change the seal parameters such as torque settings and cycle times to best suit the needs for the product being run. This allows manufacturers to alternate between product lines with minimal downtime. And, the 8 Head configuration helps with fine tuning to account for variability in production speed, allowing the machine to work capture optimum efficiency regardless of batch size.

 

Key Features of Eight Head Vial Cap Sealing Machine

  • High Throughput: Eight-head configuration enables simultaneous sealing of several vials, significantly improving production rate.

  • Precision Sealing: The same amount of torque and pressure is applied every time a vial is sealed to ensure uniformity.

  • GMP-Compliant Build: Designed using superior quality materials which comply with prevailing food processing/building standards.

  • Cap Settlement: Adjustable parameters help you get the machine to handle different kinds of flowers and vials.

  • Digital Control: Easy to operate, and state-of-art touch screen control. (optional)

 

Technical Specification of Eight Head Vial Cap Sealing Machine

Model

AI-VCSM 8
Vial Diameter

Up to 45mm

Vial Height

75mm* Maximum
Aluminium / Flipp-Off Cap Size

Applicable for 13mm, 20mm, 32mm or 38mm*

Power Supply

Works on standard industrial voltages (normally 220-240V AC, 50/60Hz)

Power

3.0 H. P.

Conveyor Height

800-850 mm adjustable
Overall Dimensions

2000 mm (L) x 870 mm (W) x 1800 mm (H)

Sealing Speed

Up to 12000 per hour.
 Material

High-quality stainless steel for durability and hygiene

 Central Control System

Digitized PLC based data logging system. (optional)
Footprint

Compact footprint for integration in existing production lines.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Automatic Eight Head Vial Cap Sealing Machine serves as endless improvement and a step towards operational efficiency with standardized and high-quality sealing process required for the modern pharmaceutical industry.


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