Pharmaceutical manufacturers need precise and sterile vial-filling solutions. Adinath’s High-Speed Vial Filling and Rubber Stoppering Machine offers accuracy, efficiency, and secure stoppering. It works smoothly with existing production lines and supports different vial sizes with quick changeovers.
Precision Engineering, Reliable Performance
Made from stainless steel (SS 304), the High Speed Vial Filling and Rubber Stoppering Machine is strong and meets Good Manufacturing Practices (GMP). Contact parts use SS 316, for easy cleaning and sterilization—perfect for sterile environments.
Smart features like No Vial – No Fill System, No Vial – Machine Stop System, and No Stopper – Machine Stop System prevent wastage and ensure smooth operation. Vials and filling nozzles move in sync, keeping production fast. The Vacuumetric Rubber Stoppering System tightly seals vials, preventing leaks or defects.
Vial Filling and Rubber Stoppering Machine Video
High-Speed and Foam-Free Filling
The High Speed Vial Filling and Rubber Stoppering Machine features a diving nozzle system. It prevents foaming during filling. This feature makes it suitable for a wide range of liquid formulations.
The system ensures very high fill accuracy, which helps reduce product wastage and improves consistency.
The automatic infeed and exit system passes vials seamlessly through the machine, so there’s hardly any need for manual intervention. This reduces errors, improves batch consistency and helps maintain high production speeds.
The high speed vial filling and rubber stoppering machine processes vials efficiently at a rate of up to 240 vials per minute. Besides, its automated vial handling minimizes contamination risks and promises compliance with industry hygiene standards.
User-Friendly Operation
Designed for efficiency, the high speed vial filling and rubber stoppering machine supports quick changeover between different vial sizes. This helps cut down downtime. Operators can easily monitor and adjust machine settings via an intuitive control panel.
The built-in A.C. Variable Frequency Drive System supports speed adjustments according to production requirements. This makes the machine adaptable to different manufacturing needs without compromising quality.
The machine’s compact design ensures space efficiency while maintaining high-speed performance. It reduces reliance on manual labor by automating major processes, which helps increase productivity and cost-effectiveness.
Technical Specification of Vial Filling Machine
|
Model |
ALVF 8 |
| Production Output |
Up to 240 vials per minute |
|
Filling Volume |
1ml to 30ml (with change parts/syringes) |
| Number of Filling Heads |
Customizable |
|
Stoppering Mechanism |
Vacuumetric rubber stoppering system |
| Vial Diameter |
15mm to 50mm |
|
Vial Height |
Up to 75mm |
| Rubber Stopper Diameter |
13mm and 20mm Dry or Wet Grey Butyl |
|
Accuracy |
+/- 1% depending on liquid with single dose |
| Electrical Supply |
220 VAC Single Phase Power Supply (50 Hz) |
|
Power Consumption |
3.0 H.P. |
| Syringe Fill Range |
0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml, 10ml to 30ml |
|
Conveyor Height |
Adjustable (800mm to 850mm) |
| Overall Dimensions |
2440 mm (L) x 1100 mm (W) x 1500 mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The High Speed Vial Filling and Rubber Stoppering Machine is an advanced, high-precision solution for pharmaceutical manufacturers. Its automation, minimal downtime, and high-speed capabilities make it a reliable choice for large-scale production. The unit can effortlessly meet strict regulatory requirements. More details and customizations are available on request.
FAQ of High-Speed Vial Filling and Rubber Stoppering Machine
What is the production capacity and filling range of the machine?
The machine (Model ALVF 8) offers a production output of up to 240 vials per minute. It supports filling volumes from 1ml to 30ml (with appropriate change parts/syringes) and handles vials with diameters of 15mm to 50mm and heights up to 75mm. Rubber stoppers of 13mm and 20mm (dry or wet grey butyl) are compatible.
What key features ensure accuracy and safety?
Notable features include:
- No Vial – No Fill and No Vial – No Stopper systems to prevent wastage
- Diving nozzle system for foam-free filling
- Vacuumetric rubber stoppering for leak-proof sealing
- SS 316 contact parts and SS 304 construction for GMP compliance
- Synchronized vial and nozzle movement
- Automatic infeed/exit systems
These reduce contamination risks and ensure consistent, high-quality output.
How user-friendly is the machine for operators?
The machine features quick changeover for different vial sizes, minimizing downtime. It includes an intuitive control panel, A.C. Variable Frequency Drive (VFD) for adjustable speed, and a compact design. Automation significantly reduces manual intervention, making it easy to operate and maintain while improving batch consistency.
What are the technical specifications and power requirements?
- Power: 3.0 H.P., 220 VAC Single Phase (50 Hz) — adjustable for local voltage
- Accuracy: ±1% (depending on liquid)
- Dimensions: Approx. 2440 mm (L) x 1100 mm (W) x 1500 mm (H)
- Adjustable conveyor height (800–850 mm)
- Customizable filling heads
It meets stringent regulatory standards and supports customization for specific production needs.